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Zatsopano za Copper Applications mu Transformers

Makhola a thiransifoma amavulazidwa kuchokera ku ma conductor amkuwa, makamaka ngati mawonekedwe a waya wozungulira ndi mzere wamakona anayi. Kuchita bwino kwa thiransifoma kumadalira kwambiri chiyero cha mkuwa komanso momwe ma coils amasonkhanitsira ndikuyikamo. Ma coils ayenera kukonzedwa kuti achepetse mafunde owonongeka. Malo opanda kanthu ozungulira ndi pakati pa oyendetsa amafunikanso kuchepetsedwa kukhala ochepa momwe angathere.

Ngakhale kuti mkuwa woyeretsedwa kwambiri wakhalapo kwa zaka zambiri, mndandanda wazinthu zatsopano zaposachedwa momwe mkuwa umapangidwira zasintha kwambiri mapangidwe a thiransifoma, kupanga proces ndi ntchito.

Mawaya amkuwa ndi mizere yopangira thiransifoma amapangidwa kuchokera ku waya-ndodo, njira yoyambira yomwe tsopano imapezeka ndi kuponyedwa kosalekeza kopitilira muyeso ndikugudubuza kwa mkuwa wosungunuka. Kukonza kosalekeza, kuphatikizidwa ndi njira zatsopano zogwirira ntchito, kwathandiza ogulitsa kupereka mawaya ndi mizere utali wotalikirapo kuposa momwe amachitira poyamba. Izi zapangitsa kuti ma automation adziwike pakupanga ma thiransifoma, ndikuchotsa zolumikizira zowotcherera zomwe m'mbuyomu nthawi zina zidathandizira kufupikitsa moyo wa thiransifoma.

Njira yanzeru yochepetsera kutayika kudzera mu mafunde opangidwa ndi mafunde ndi kuzungulira ma conductor mkati mwa koyilo,m'njira yoti kukhudzana kosalekeza pakati pa zingwe zoyandikana kupewedwe. Izi ndi zovuta komanso okwera mtengo kwa thiransifoma Mlengi kukwaniritsa pang'ono pomanga tiransifoma munthu, koma mkuwa theka-nsalu apanga mankhwala, mosalekeza transposed kondakitala (CTC), amene akhoza kuperekedwa mwachindunji fakitale.

CTC imapereka ma conductor okonzeka otetezedwa komanso odzaza mwamphamvu kuti amange ma coil osinthira.Kulongedza ndi kusintha kwa ma conductor payekha kumachitika pamakina opangidwa mwapadera. Zingwe zamkuwa zimatengedwa ku drum-twister yayikulu, yomwe imatha kunyamula ma reel 20 kapena kupitilira apo. Mutu wa makinawo umawunjika miluyo kuti ikhale milu, yakuya iwiri mpaka 42, ndipo mosalekeza imatembenuza mizere pamwamba ndi pansi kuti muchepetse kukhudzana ndi okonda.

Mawaya amkuwa ndi zingwe zomwe zimagwiritsidwa ntchito popanga thiransifoma zimayikidwa ndi zokutira za thermosetting enamel, mapepala kapena zida zopangira.Ndikofunikira kuti zinthu zosungunulira zikhale zoonda komanso zogwira mtima momwe zingathere kuti tipewe kuwononga malo osafunikira. Ngakhale ma voltages oyendetsedwa ndi chosinthira mphamvu ndi okwera, kusiyana kwamagetsi pakati pa zigawo zoyandikana ndi koyilo kumatha kukhala kotsika.

Chinanso chatsopano pakupanga ma koyilo otsika-voltage ocheperako ndikugwiritsa ntchito pepala lalikulu lamkuwa, osati waya, ngati zopangira. Kupanga mapepala ndi njira yovuta, yomwe imafuna makina akuluakulu, olondola kwambiri kuti apititse mapepala mpaka 800mm m'lifupi, pakati pa 0.05-3mm wandiweyani, komanso omaliza pamwamba ndi m'mphepete mwapamwamba.

Chifukwa cha kufunikira kowerengera kuchuluka kwa matembenuzidwe a koyilo ya thiransifoma, ndikufananiza ndi miyeso ya thiransifoma komanso momwe koyiloyo iyenera kunyamula, opanga ma thiransifoma nthawi zonse amafuna kukula kwake kwa waya wamkuwa ndi mzere. Mpaka posachedwa ili linali vuto lovuta kwa opangira ma semi-fabricator amkuwa. Ankafunika kunyamula mafelemu ambirimbiri kuti ajambule mizere yoyenerera. Wopanga thiransifoma amafuna kubweretsa mwachangu, nthawi zambiri matani ang'onoang'ono, koma palibe maulamuliro awiri omwe ali ofanana, ndipo ndizopanda chuma kusunga zinthu zomalizidwa.

Ukadaulo watsopano tsopano ukugwiritsidwa ntchito popanga thiransifoma mwa kugudubuzika kozizira kwa waya-ndodo mpaka kukula kofunikira, m'malo moijambula mpaka kufa.Waya-ndodo kukula kwake mpaka 25mm amakulungidwa pamzere mpaka miyeso yoyambira 2x1mm ndi 25x3mm. Mitundu yambiri yam'mphepete, kuti ipititse patsogolo luso laukadaulo ndikuletsa kuwonongeka kwa zida zotsekera, imaperekedwa ndi mipukutu yopangidwa ndi makompyuta. Ntchito yotumizira mwachangu imatha kuperekedwa kwa opanga ma thiransifoma, ndipo sipakufunikanso kunyamula katundu wambiri wakufa, kapena m'malo mwake kufa.

Kuyang'anira ndi kuyang'anira khalidwe kumachitidwa pamzere, pogwiritsa ntchito luso lamakono lomwe poyamba linapangidwira kuti azigudubuza zitsulo zambiri. Opanga mkuwa ndi opanga ma semi-fabricator akupitiliza kupanga zinthu zatsopano ndi ntchito kuti apititse patsogolo magwiridwe antchito komanso kudalirika kwa thiransifoma. Izi zikuphatikizapo kupsya mtima, kusasinthasintha kwa mphamvu yamphamvu, khalidwe lapamwamba ndi maonekedwe. Akugwiranso ntchito m'madera kuphatikizapo chiyero cha mkuwa ndi machitidwe otetezera enamel. Nthawi zina zatsopano zomwe zimapangidwira misika ina yomaliza, monga mafelemu otsogolera zamagetsi kapena zakuthambo, zimasinthidwa kuti apange ma transformer.


Nthawi yotumiza: Aug-27-2024